Saturday, May 4, 2013

REAR PANEL

The rear panel, the one that covers the opening into the tail cone,is complete.  The first step, as outlined earlier, was to make a "rough sketch" template.  Thusly:

As you can see, it is multiple layers and pieces all taped together.  The challenge of multiple compound curves dictated attempting to match them one at a time.

Once I was satisfied with the rough sketch, a smoother version was produced:


Yes, the little stick of tape actually has a function.  This template proved so close that I decided to go ahead and fabricate the panel.

And this is the final result.  It required a small amount of trimming with a file and the Dremmel, but it is a perfect fit. You will note that the holes for the mounting screws have also been drilled.  I located these holes by painting the existing mounting brackets with black paint and then pressing the template against the brackets.  The result was a perfect, and perfectly aligned, outline of the bracket.


 The next step is to build the templates for the panels that will cover the aileron pulleys.

Well, not quite...throw in a seat and tuck the required papers in a visible location, and...

:)



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